Customer Success Story from JEHONG TEXTILE

SUNTECH & JEHONG TEXTILE CO., LTD
Material Handling Solutions, Efficiency Boosted & Labor Saving

Founded in 1979, as a comprehensive fabric manufacturing enterprise, JEHONG Textile Co.,LTD (JEHONG) has over 40 years of experience in development, manufacturing and production, and has gained much attention and praise in the industry. In 2024, JEHONG officially launched a cooperation with SUNTECH, purchasing multiple textile warehousing and handling equipment, such as hydraulic warp beam trolleys, electric warp beam trolleys, loom winders, etc., which has effectively helped JEHONG significantly save the time for warp beam transportation and improve the efficiency of the weaving process.
SUNTECH & JEHONG TEXTILE CO., LTD
Material Handling Solutions, Efficiency Boosted & Labor Saving

Founded in 1979, as a comprehensive fabric manufacturing enterprise, JEHONG Textile Co.,LTD (JEHONG) has over 40 years of experience in development, manufacturing and production, and has gained much attention and praise in the industry. In 2024, JEHONG officially launched a cooperation with SUNTECH, purchasing multiple textile warehousing and handling equipment, such as hydraulic warp beam trolleys, electric warp beam trolleys, loom winders, etc., which has effectively helped JEHONG significantly save the time for warp beam transportation and improve the efficiency of the weaving process.

Background

Founded in 1979, JEHONG is a leading integrated fabric manufacturer with over four decades of expertise in development and production. Specializing in a full textile supply chain—weaving, dyeing & finishing, and post-processing—the company produces a wide range of textile fabrics, including linings, canvas, plain weave, twill, and jacquard, with a focus on filament, staple fiber, blended, and interwoven materials. With professional textile expertise across its supply chain, JEHONG consistently delivers premium products to rigorous standards, earning global acclaim for fabric quality. The company is also a pioneer in green textiles and sustainability, holding a unique patented waterless dyeing technology. The birth of its subsidiary brand ENUNIC marks the realization of the vision that environmentally friendly dyeing methods will be widely applied in the textile dyeing industry.

This innovation reduces water consumption at source, cutting dye/chemical use, heat emissions, and wastewater discharge. It not only shortens production cycles but also enhances physical properties beyond traditional dyeing processes, meeting strict waterless-dyeing environmental criteria while achieving at least 333 times of water savings. In 2024, JEHONG officially partnered with SUNTECH. Facing JEHONG's challenges of labor-intensive warp beam transportation and low efficiency, SUNTECH proposed automated material warehousing and handling solutions. Through loom winders and electric warp beam trolleys, these solutions addressed issues such as warp beam handling and batch winding in the weaving workshop, significantly improving operational efficiency, reducing labor requirements, and cutting costs.

Honored Customer Journey

With over four decades of technical expertise and manufacturing experience in the textile industry, JEHONG operates three factories in Taiwan, China and Vietnam to meet global fabric demands, serving a diverse international clientele. As a leading fabric producer, it maintains rigorous production processes and quality control standards, upholding strict delivery expectations for downstream customers. In 2024, JEHONG partnered with SUNTECH, progressively adopting hydraulic and electric warp beam trolleys, and loom winders to enhance efficiency in textile material handling and storage—streamlining production workflows effectively. SUNTECH's equipment successfully addressed the challenge of labor-intensive, low-efficiency warp beam transportation, optimizing overall production processes.

At SUNTECH, we believe customer satisfaction is the core driver of our success. To elevate the partnership experience, we've established a dedicated VIP service system, committed to delivering premium, personalized support to every collaborator—with JEHONG recognized as one of key strategic clients in Asia market. This collaboration demonstrates more than problem-solving: it highlights the transformative potential of advanced machinery in traditional manufacturing. By resolving JEHONG's critical operational issues and delivering measurable benefits, we've showcased how innovative equipment can drive industrial transformation. Moving forward, we remain committed to deepening this partnership, jointly refining solutions to further strengthen market competitiveness.

Challenges & Why SUNTECH

Business Challenges

As a renowned fabric manufacturer, JEHONG upholds stringent standards for product quality and service, with customer satisfaction always at the forefront of its priorities. As business demands expand and local costs continue to rise, JEHONG has strategically shifted its manufacturing operations to Vietnam. Confronted with inefficiencies stemming from heavy manual labor, escalating labor costs, and material waste during production, JEHONG urgently needed to enhance efficiency and control costs through technological upgrades and equipment renewal. Additionally, the issues of fabric waste and low efficiency in the winding process after grey fabric production also made it urgent for JEHONG to pursue changes.
Product Requirements

To boost production efficiency and cut costs, JEHONG urgently needs to leverage advanced equipment to maintain its market competitiveness. In JEHONG's weaving workshop, handling warp beams is extremely labor-intensive. A team of two to three workers is required, resulting in low efficiency and high costs. Additionally, the winding process after grey fabric production also leads to inefficiencies and fabric waste. JEHONG aims to address these issues at the production source by introducing state-of-the-art equipment, with electric warp beam trolleys and loom winders, which could help to enhance productivity, reduce labor demands, and ultimately lower operational costs while ensuring operational safety.
Why SUNTECH

JEHONG chose to partner with SUNTECH because of the latter's expertise and experience in material handling equipment, as well as its rapid response capabilities. The electric warp beam transporters and loom winders provided by SUNTECH offered ideal solutions to JEHONG's current production challenges. With their compact size, fully electric operation, optimized load - bearing capacity, and user-friendly, safe operation features, these devices perfectly met JEHONG's requirements. Moreover, SUNTECH's service team is capable of providing JEHONG with prompt and professional services, ensuring that the equipment always operates at its best. This collaboration has not only enhanced efficiency but also effectively reduced labor costs, demonstrating the significant value of this partnership.

SUNTECH Solutions to Help Out

Automated Material Handling Solutions

During our communication with JEHONG, we learned that they faced inefficiencies in warp beam transportation, which hampered production progress. Given the heavy weight of warp beams, traditional handling often required a team of 2 to 3 people, consuming significant time and labor while incurring increasingly high costs. SUNTECH proposed an electric warp beam trolley solution. With a robust 4.5-ton load capacity, it ensures the safe handling of warp beams. Its fully electric operation, integrated with an EPS steering system and an intuitive control handle, enables a single operator to complete the entire process, greatly reducing labor requirements. Thanks to SUNTECH's electric warp beam carts, JEHONG has achieved a 60% efficiency boost in warp beam transportation and cut labor costs by at least half.

Classic Batch Winder Solutions

Meanwhile, due to JEHONG's high-volume production, the winding process after grey fabric production in the weaving stage has also affected the actual fabric output efficiency due to inefficiencies. After the loom finishes producing grey fabric, winding is required. This process typically only yields small fabric rolls, which then need to be sewn together to form large batches. The entire process is highly inefficient, and fabric waste often occurs during the sewing stage. SUNTECH's batch winders, leveraging the convenience of off-machine winding and adopting an automated winding method, effectively eliminate the need for multiple winding steps, enhancing efficiency, reducing waste, and optimizing costs. As a result, they have received high praise and recognition from JEHONG.

Reviews from JEHONG Textile Co.,LTD

JEHONG Textile expressed their gratitude to SUNTECH and its partners for their invaluable support

Thank you for your concern. These devices are operating smoothly in our new factory. In particular, the electric warp beam trolleys have significantly expedited the transportation of warp beams for our workers and are extremely easy to operate. Thank you, your sales team works great and timely.

-- Mr. Mark LIAO

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