Customer Success Story from DNM | SUNTECH Textile Machinery

SUNTECH & DNM
Automated Material Handling & Storage Solutions Save Space and Optimize Workflow

DNM Textile for Spinning, Weaving and Dyeing, headquartered in Turkey and with a production facility in Damietta, Egypt, was established in 2011. DNM is an integrated company specializing in high-quality denim, supplying denim and fabrics to global brands. Its current annual production capacity is 30 million meters, and with the commissioning of a new plant, its annual capacity will reach 50 million meters. In 2019, DNM began collaborating with SUNTECH, purchasing several pieces of equipment, including beam stackers and electric warp beam trolleys. This has successfully saved factory space and labor costs while improving efficiency.
SUNTECH & DNM
Automated Material Handling & Storage Solutions Save Space and Optimize Workflow

DNM Textile for Spinning, Weaving, and Dyeing, headquartered in Turkey and with a production facility in Damietta, Egypt, was established in 2011. DNM is an integrated company specializing in high-quality denim, supplying denim and fabrics to global brands. Its current annual production capacity is 30 million meters, and with the commissioning of a new plant, its annual capacity will reach 50 million meters. In 2019, DNM began collaborating with SUNTECH, purchasing several pieces of equipment, including beam stackers and electric warp beam trolleys. This has successfully saved factory space and labor costs while improving efficiency.

Background

DNM, headquartered in Turkey and established in Egypt in 2011, operates a large-scale production facility dedicated to providing high-quality denim and related fabrics to top global brands. Leveraging a comprehensive integrated production system spanning spinning, weaving, and garment manufacturing, DNM has become a leading global supplier of denim. With the completion and commissioning of the new plant, annual production capacity is expected to increase to 50 million meters, placing it at the forefront of the industry in both production scale and technological capabilities. As a company driven by quality and innovation, DNM is actively promoting sustainable development while rapidly expanding, focusing on integrating energy conservation, environmental protection, and intelligent manufacturing.

Faced with fierce market competition and rising production standards, DNM is transforming its operations through automation and digitalization to improve overall factory operational efficiency and space utilization. Since 2019, DNM has officially partnered with SUNTECH. Together, they have gradually improved the automated handling and storage systems within the factory. Especially during the construction of the new factory, the SUNTECH intelligent axis library purchased by DNM saved it a lot of space, provided greater flexibility for the layout of looms and other equipment, and laid a solid foundation for future intelligent production expansion.

Honored Customer Journey

Leveraging its extensive expertise in denim production, rigorous quality management systems, and future-oriented production philosophy, DNM Textile has become a significant force in the global denim fabric market. Adhering to the principles of "sustainability, efficiency, and innovation," the company continuously invests in advanced equipment and automation systems to maintain its competitive advantage in the international market. In 2019, as its production capacity gradually expanded, DNM actively sought a reliable equipment partner to meet its high standards in weaving and material handling. DNM selected SUNTECH and introduced a variety of equipment to ensure efficient operation of its weaving lines. In 2025, with the completion and commissioning of the new plant, DNM will subsequently purchase additional beam stackers to optimize factory space management. This ongoing partnership demonstrates DNM's high recognition of SUNTECH's product performance and technological strength.

The SUNTECH team, always prioritizing customer needs, provides DNM with a comprehensive service offering, from solution customization and equipment delivery to localized after-sales support, ensuring the stable and efficient operation of each piece of equipment at the production site. DNM stated that its collaboration with SUNTECH has enabled significant improvements in equipment layout, space management, and production efficiency. The long-term trust established between the two parties has also laid a solid foundation for further intelligent production upgrades in the future.

Challenges & Why SUNTECH

Business Challenges

With the completion of DNM's new factory and the continued expansion of its production capacity, storage needs in the weaving process have increased significantly. The existing traditional stacking and storage methods take up a lot of space and require a lot of manual labor. Especially under the high-intensity production pace, equipment scheduling efficiency and space management have become key factors limiting capacity utilization. DNM also has extremely high requirements for cleanliness and safety in its production environment. Traditional manual handling methods are not only labor-intensive but also pose certain safety risks, making them difficult to meet its modern production management standards. To further optimize its production layout, DNM sought to effectively free up space through automated equipment to support future equipment additions and capacity expansion.
Product Requirements

DNM required an efficient, safe, and stable storage system, with particular emphasis on load capacity, smooth operation, and ease of use. They hoped the system would enable intelligent management of warp beams within a limited space, minimizing safety risks. Furthermore, the equipment needed to ensure efficient integration across the entire process, promoting continuous and standardized production. Furthermore, given the new factory's emphasis on energy conservation and environmental protection, DNM placed higher demands on the equipment's energy consumption and durability.
Why SUNTECH

After evaluating multiple equipment suppliers, DNM ultimately selected Suntech as its partner. Suntech boasts extensive manufacturing and project delivery experience in the global textile machinery sector, particularly in providing proven solutions for warp beam storage and material handling systems. Suntech also boasts a comprehensive service system and rapid response mechanism, providing DNM with comprehensive support from design, installation and commissioning to local after-sales service. After in-depth discussions and on-site evaluations, DNM expressed high recognition for Suntech's technical expertise, customization capabilities, and professional services, and considers it a key partner in promoting the intelligentization of its factory.

SUNTECH Solutions to Help Out

Automated Textile Material & Storage Handling Solutions

After thoroughly understanding the production layout and storage management challenges of DNM's new factory, SUNTECH customized a customized intelligent beam stacker solution to replace traditional manual stacking and floor storage methods, comprehensively improving factory space utilization and production efficiency. This modular system enables multi-layered, three-dimensional warp beam storage within a limited space, increasing warp beam capacity by nearly sixfold and freeing up more production space in the new factory.

SUNTECH's beam storage system easily stores and retrieves warp beams, reducing manual intervention and operational risks. By seamlessly integrating with the shop's electric warp beam trolley, the storage system efficiently integrates storage and production, supporting a continuous production process. Its smooth and efficient operation has successfully helped the customer optimize space management, improve overall production flow efficiency, and lay a solid foundation for future large-scale automation expansion.

Reviews from DNM

DNM expressed their gratitude to SUNTECH and its partners for their invaluable support

We are very satisfied with the support and service provided by the STECH team. The new beam stacker runs stably and has helped us significantly improve production space utilization and management efficiency!

-- Mr. Mahmoud Mahgoub

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