Background
JOYSON SAFETY SYSTEMS (PHILIPPINES) CORPORATION (JSPH). Headquartered in Auburn Hills, Michigan, USA, JSPH has offices in 22 countries worldwide, employs over 30,000 people, and generates annual sales exceeding US$5.3 billion. Leveraging its leading technologies in steering wheels, airbags, seatbelts, and integrated safety solutions, JSPH has become a global leader.

As a key production base in the Philippines, JSPH primarily manufactures seatbelt weaving technology, and its products are widely used in safety systems for top international automotive brands. In recent years, the Philippine automotive industry has maintained rapid growth, with increasing adoption of new energy vehicles, further driving demand for automotive safety systems. Against this backdrop, JSPH must continuously optimize production efficiency and quality control to ensure its products meet the stringent safety, stability, and traceability standards of international automakers.

JSPH is committed to building an internationally competitive production system, emphasizing advanced equipment and efficient manufacturing. However, with expanded production capacity and increasingly stringent customer demands, traditional manual fabric inspection methods have gradually exposed their shortcomings, such as low efficiency and frequent false positives and missed inspections, which have impacted product quality and delivery stability. To address this challenge, JSPH has recently partnered with SUNTECH to introduce fabric inspection machines. These machines enable high-precision and efficient fabric inspection, ensuring that every step of seatbelt production meets the highest international standards.
Honored Customer Journey
The collaboration between JOYSON SAFETY SYSTEMS and SUNTECH began in 2020. As international automakers increasingly demand higher quality and stability in safety systems, JOYSON SAFETY SYSTEMS urgently needs to improve the efficiency and accuracy of its fabric inspection process to ensure zero errors and high consistency in seatbelt weaving.

Through multiple exchanges and visits, SUNTECH earned the trust of JOYSON SAFETY SYSTEMS with its expertise in fabric inspection and extensive portfolio of automated solutions. After thorough consultation, SUNTECH customized several high-precision fabric inspection machines for JOYSON SAFETY SYSTEMS's factory, helping them gradually optimize their inspection efficiency.

SUNTECH has always regarded JOYSON SAFETY SYSTEMS as a strategic partner, providing an exclusive VIP service system covering equipment installation, commissioning, training, and long-term maintenance support. This partnership has not only significantly improved fabric inspection efficiency and pass rates, but also reduced labor costs and ensured stable production of critical automotive safety components.
Challenges & Why SUNTECH
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SUNTECH Solutions to Help Out
Classic Fabric Inspection Solutions

SUNTECH gained a deep understanding of the challenges faced by JOYSON SAFETY SYSTEMS's Philippine factory: manual fabric inspection was inefficient and had a high error rate, failing to meet the high-quality requirements for automotive seatbelt and airbag fabrics. Furthermore, the previous method was extremely time-consuming and operator-unfriendly, resulting in inconsistent defect detection results, a high risk of errors, and increased labor costs.

SUNTECH's Classic Fabric Inspection Solution revolutionized JOYSON SAFETY SYSTEMS's quality control process, enabling its inspection team to scan fabric at an average speed of 20-25 meters per minute, nearly double the previous speed. Furthermore, the integrated four-point system streamlined the quality control workflow, reduced training time, and minimized inspection errors. This solution not only significantly improved fabric inspection efficiency and accuracy while reducing labor costs and rework, but also established a standardized, traceable quality control process for JOYSON SAFETY SYSTEMS. This enabled JOYSON SAFETY SYSTEMS to more efficiently respond to the needs of global automotive customers and maintain its leading position in the automotive safety systems industry.
 
 
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Reviews from JOYSON SAFETY SYSTEMS (PHILIPPINES) CORPORATION
JOYSON SAFETY SYSTEMS (PHILIPPINES) CORPORATION expressed their gratitude to SUNTECH and its partners for their invaluable support
"
SUNTECH's equipment has significantly improved the accuracy and efficiency of our fabric inspections, eliminating the issues of missed inspections that can occur with manual operations. SUNTECH's service team also provided timely support, making the collaboration a pleasure!
-- JOYSON SAFETY
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