KUSUMGAR was founded in India in 1970 and currently focuses on the production of technical fabrics. The production process covers spinning, weaving, dyeing, and finishing etc. It has 6 factories and 300+ employees. KUSUMGAR is the largest technical fabric company in India with an annual output of more than 20 million meters. KUSUMGAR's mission is to provide world-class technical material solutions through continuous innovation and customer-centricity. In 2023, the company began to contact SUNTECH and confirmed the cooperation in 2024. After a field investigation of the actual operation, it invested in 5 equipment, including beam stackers and electric warp beam trolleys, which effectively optimized the material storage method, saved space, improved storage and handling efficiency, and started automation upgrades to save labor costs.
As India's leading functional fabric manufacturer, KUSUMGAR needs to deal with a large amount of warp beam circulation and management work every day. In the past, the warps in the workshop were transported and stored by manual pushing and stacking on the ground, which was not only inefficient but also took up a lot of space. As the scale of production expanded and orders increased, they increasingly felt several thorny problems: labor shortage, insufficient space, and chaotic management. The difficulty in tracking the position of the warp beams and the low scheduling efficiency have become key bottlenecks affecting production capacity.
For them, the most important thing is to save manpower, increase storage capacity, improve scheduling efficiency, and ensure safe handling. Therefore, not only a high-density, manageable warp beam storage system is required, but also simple-to-operate, flexible and precise electric warp beam handling equipment is required to adapt to high-intensity operations, reduce human errors, and at the same time, it is best to be able to seamlessly connect with the production rhythm within the factory.
KUSUMGAR chose SUNTECH not only because of its reliable product quality, but also because of its fast-response local service team. We tailored a combination solution for them: the intelligent warp beam storage system can be flexibly retrieved according to production needs, and the space utilization rate is increased by 6 times. The electric warp beam trolley has a compact structure, strong load-bearing capacity, and is equipped with a precise EPS steering system and stepless speed regulation function. Our local engineering service team accompanies the whole process from installation and commissioning to training and after-sales service, and responds quickly. For KUSUMGAR, this is not just about buying equipment, but also about finding a professional, reliable partner who can solve practical problems.
