Background
Founded in 1970 and headquartered in India, KUSUMGAR is a leading local manufacturer of fabrics for the technology industry. The company has a complete production chain covering spinning, weaving, dyeing, and finishing. It currently has 6 factories and more than 300 employees, with an annual output of more than 20 million meters. KUSUMGAR has always been customer-oriented and is committed to providing high-quality, high-performance solutions through continuous innovation to serve the global market. To better control quality and delivery, KUSUMGAR promotes selective forward integration to enhance the added value of its product line. To meet the growing orders, KUSUMGAR plans to expand production capacity and build a new factory in 2024.

As a global service company, KUSUMGAR has passed ISO 9001:2015, AS 9100D, and other certifications. In 2023, KUSUMGAR began to contact SUNTECH and officially started cooperation in 2024. After visiting SUNTECH's local customer cases in India and gaining an in-depth understanding of the equipment performance, KUSUMGAR purchased 5 automated equipment, including warp beam stackers and electric warp beam vehicles. This upgrade significantly improved its material handling and storage efficiency, not only freeing up valuable factory space but also laying a solid foundation for subsequent expansion and manpower optimization.
Honored Customer Journey
KUSUMGAR has a leading position in the field of high-end functional fabrics in India, focusing on high-standard application fields such as military, medical, aviation, and automobiles, and has extremely high requirements for equipment stability and process control. In 2024, KUSUMGAR and SUNTECH officially reached a cooperation, and invested in several equipment such as warp beam trolleys and beam stackers to improve the handling efficiency of the workshop and increase storage capacity. In this cooperation, SUNTECH tailored a material handling and storage solution that meets its production rhythm, realizing single-person operation, precise positioning, safety, and efficiency, and greatly reducing the intensity of manual handling and process congestion caused by insufficient space.

For many years, SUNTECH has always adhered to the concept of "growing with customers" and continued to provide more efficient and intelligent solutions to meet the development needs of KUSUMGAR in global business expansion. To better serve our partners, we continue to improve the VIP service system. We cherish our long-term cooperative relationship with KUSUMGAR. KUSUMGAR highly recognizes the performance and service of SUNTECH equipment and further explores the possibility of upgrading cooperation. This cooperation is not only a product launch, but also a deep resonance between the two parties on the concept of intelligent manufacturing.
Challenges & Why SUNTECH
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SUNTECH Solutions to Help Out
Automated Material Storage and Handling Solutions 
After in-depth communication with KUSUMGAR's technical team, we learned that they wanted to upgrade the new factory in two aspects: first, the frequency of warp beam handling in the factory is high and the path is complex, and the traditional manual cart is time-consuming and prone to collision; second, the stacking space is limited, the warp beam management lacks systematicity, the access efficiency is low, and it is easy to make mistakes.

SUNTECH tailored a set of "smart beam stacker + electric warp beam trolley ” combination solutions for KUSUMGAR. The electric warp beam trolley has an EPS intelligent steering system and stepless speed regulation function, which can achieve precise positioning and easy operation by one person. It can run smoothly even when fully loaded, effectively reducing the manpower burden and operation risks. With the use of a three-dimensional warp beam storage system, the vertical space is maximized to achieve standardized and serialized management of warp beams.

This set of solutions not only optimizes the workshop logistics process but also increases KUSUMGAR's storage capacity several times, greatly improving the overall operating efficiency. Through intelligent upgrades, a more solid foundation has been laid for the next stage of expansion.
 
 
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Reviews from KUSUMGAR CORPORATES PRIVATE LIMITED
KUSUMGAR CORPORATES PRIVATE LIMITED expressed their gratitude to SUNTECH and its partners for their invaluable support
"
The beam stacker has greatly improved our space utilization, and the warp beam scheduling has become more efficient and orderly. The electric warp beam trolley runs very stably, and SUNTECH's technical support responds quickly, making it a partner worthy of long-term cooperation.
-- Mr. AJAY JAIN
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