Customer Success Story from TEEJAY | SUNTECH Textile Machinery

SUNTECH & TEEJAY GROUP
Automated Packing Solutions Upgrading Packaging Quality & Reducing Labor

Founded in Sri Lanka in 2000, TEEJAY GROUP also has a large production base in India, forming a dual-core production capacity layout. It is now one of the most influential textile manufacturers in South Asia. Leveraging its strong regional collaboration capabilities and global footprint, TEEJAY GROUP has become a key partner for many international brands. TEEJAY GROUP has built a complete production system, with its products centered on knitted fabrics, encompassing various structures such as single-jersey, double-jersey, rib, pique, and sweatshirt fabric. It also covers cotton, polyester, nylon, and recycled fibers such as modal and Tencel, and is continuously expanding into high-performance functional fabrics. The collaboration between SUNTECH and TEEJAY GROUP began in 2016, achieving upgraded packaging quality and reduced labor costs through automated fabric roll packaging machines.
SUNTECH & TEEJAY GROUP
Automated Packing Solutions Upgrading Packaging Quality & Reducing Labor

Founded in Sri Lanka in 2000, TEEJAY GROUP also has a large production base in India, forming a dual-core production capacity layout. It is now one of the most influential textile manufacturers in South Asia. Leveraging its strong regional collaboration capabilities and global footprint, TEEJAY GROUP has become a key partner for many international brands. TEEJAY GROUP has built a complete production system, with its products centered on knitted fabrics, encompassing various structures such as single-jersey, double-jersey, rib, pique, and sweatshirt fabric. It also covers cotton, polyester, nylon, and recycled fibers such as modal and Tencel, and is continuously expanding into high-performance functional fabrics. The collaboration between SUNTECH and TEEJAY GROUP began in 2016, achieving upgraded packaging quality and reduced labor costs through automated fabric roll packaging machines.

Background

TEEJAY GROUP is one of the most influential textile manufacturers in South Asia and a leading global supplier of weft-knitted fabrics. Headquartered in Sri Lanka, with a large production base in India, the company has a dual-core production capacity layout and a wide influence in key markets such as Bangladesh, Indonesia, and Egypt. Leveraging its strong regional synergy and global footprint, TEEJAY GROUP has become a key partner for numerous international brands.

As a vertically integrated textile company, TEEJAY GROUP has built a complete production system from yarn dyeing, weft knitting, finishing, printing to finished product delivery, possessing highly collaborative delivery capabilities. Its products are centered on knitted fabrics, encompassing various structures such as single-jersey, double-jersey, rib, pique, and sweatshirt fabric, while also covering cotton, polyester, nylon, and recycled fibers such as modal and Tencel, and continuously expanding into high-performance functional fabrics.

Currently, TEEJAY GROUP is at a critical stage of parallel development of "digitalization + capacity expansion." By upgrading its equipment with automation, the company has significantly improved production efficiency and enhanced its market competitiveness. SUNTECH and TEEJAY GROUP's collaboration began in 2016, establishing an initial foundation for cooperation in the field of packaging equipment. As production scale expanded and quality control requirements increased, the customer began to pay closer attention to intelligent testing technologies.

Honored Customer Journey

In recent years, with the continuous advancement of its "digital factory" and "multi-base expansion" strategies, TEEJAY has been constantly transforming towards a more efficient and standardized production and quality management model. During this process, customers have gradually faced new practical challenges, especially in the fabric inspection stage: on the one hand, rising labor costs are putting pressure on traditional manual fabric inspection methods; on the other hand, facing the stringent requirements of international brands such as Nike and Uniqlo for quality consistency and traceability, existing testing methods are gradually becoming incompatible with their global supply chain standards in terms of efficiency and stability. TEEJAY began in-depth exchanges with SUNTECH regarding AI fabric inspection technology. During this process, SUNTECH proposed several differentiated solutions for TEEJAY's existing production system, helping customers to flexibly choose technology upgrade paths while controlling investment costs.

SUNTECH has always adhered to a customer-centric approach. Throughout the entire cooperation process, we paid close attention to TEEJAY's core needs in areas such as "reducing reliance on manual labor," "improving inspection efficiency," and "aligning with European equipment standards." Through multiple rounds of solution optimization, technical parameter benchmarking, and close collaboration with local agents, we continuously adjusted the details of the solution to ensure that the equipment truly fits its complex multi-site production environment and high-standard quality system. TEEJAY provided positive feedback on SUNTECH's professional capabilities in technical communication, solution customization, and industry understanding, which laid a solid foundation for further cooperation between the two parties in the field of intelligent inspection and automation in the future.

Challenges & Why SUNTECH

Business Challenges

With capacity expansion and multi-base collaboration, TEEJAY GROUP has gradually exposed shortcomings in efficiency and standardization in fabric finishing and packaging. Traditional fabric roll packaging relies heavily on manual operation, which is not only inefficient but also prone to inconsistent packaging standards, affecting overall shipment quality. Furthermore, facing the high demands of international brands like Nike and Uniqlo for standardized packaging, consistent appearance, and efficient delivery, the existing packaging methods are increasingly unable to support stable and large-scale output. In addition, manual packaging is highly dependent on manpower, and rising local labor costs are further squeezing the company's profit margins.
Product Requirements

Based on these issues, TEEJAY needs a more efficient and stable automated fabric roll packaging solution to improve overall packaging efficiency and achieve standardized operations. The client wants equipment that can adapt to its continuous production rhythm, achieve stable output, reduce manual intervention, and lower the operational threshold. In addition, the equipment must have good compatibility, be able to adapt to different types of knitted fabric rolls, and ensure a uniform and aesthetically pleasing packaging effect, meeting the product image and delivery quality requirements of its downstream brand clients.
Why SUNTECH

After comparing multiple suppliers, TEEJAY chose to partner with SUNTECH, primarily based on our mature experience in textile finishing equipment and the stable performance of our equipment. Our automatic roll packaging machine achieves efficient continuous packaging in actual operation, significantly improving production line efficiency and effectively reducing manual intervention. At the same time, the equipment excels in packaging consistency and stability, helping customers better meet the delivery standards of international brands. Furthermore, SUNTECH provided professional technical support and continuous service guarantees throughout the project, giving customers greater peace of mind during use. Through the foundation of trust built over a long-term partnership, TEEJAY has gradually come to regard us as one of its key partners in its automation upgrade process.

SUNTECH Solutions to Help Out

Automated Fabric Roll Packing Solutions

Addressing TEEJAY GROUP's core challenges in fabric roll packaging—namely, limited efficiency, inconsistent standards, and high reliance on manual labor—SUNTECH provided an automated fabric roll packaging solution. Starting with production rhythm and delivery requirements, the solution achieves standardized and continuous operation in the packaging process: on the one hand, automation significantly reduces manual intervention, steadily improving packaging efficiency and alleviating the pressure from rising local labor costs; on the other hand, it standardizes packaging specifications and output quality, effectively resolving quality fluctuations caused by operational differences, ensuring that finished products better meet the high standards of brand clients such as Nike and Uniqlo in terms of appearance and consistency. Simultaneously, the equipment can seamlessly integrate with existing production lines, ensuring continuous production and reducing waiting and interruptions caused by manual operation. Overall, this solution helped TEEJAY achieve efficiency improvements, cost reductions, and standardization upgrades in the packaging process without altering its existing production system, providing strong support for its large-scale delivery and global supply chain competitiveness.

Reviews from TEEJAY GROUP

TEEJAY GROUP expressed their gratitude to SUNTECH and its partners for their invaluable support

The collaboration went very smoothly overall. Your team responded quickly and communicated very efficiently, which gives me more confidence to continue promoting future collaborations.

-- Mr. Samitha Romes Kularatne

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