Background
PT USMANJAYA MEKAR TEXTILE INDUSTRY(USMANTEX) is an Indonesian textile company founded in 1990 that has developed into one of Indonesia's most representative weaving companies. The company specializes in the entire production process, from yarn to greige fabric, consistently producing high-quality fabrics that meet international export standards. USMANTEX is ISO 9001:2015 certified, and its finished product A-grade rate consistently remains above 90%. USMANTEX holds a significant position in both the Indonesian and international markets. Thanks to its stable quality control and flexible customization capabilities, the company offers over 300 different patterns of greige fabrics and various fashion fabrics, covering a wide range of fiber blends including TR, RY, and CT. These products serve downstream industries such as sportswear, fast fashion, uniforms, and professional wear, and are exported to Southeast Asia, the Middle East, Europe, and the United States.

Amidst continuous production expansion and equipment upgrades, USMANTEX is actively promoting the automation and lean manufacturing transformation of its factory. In 2024, with increased production capacity and the emergence of challenges such as disorganized warehouse management and insufficient space, USMANTEX officially partnered with SUNTECH, introducing beam stackers and taking a crucial step in its transition from traditional manual management to automated warehousing. Subsequent collaboration on electric warp beam trolleys further solidified the foundation for USMANTEX's future production line upgrades and large-scale development.
Honored Customer Journey
Leveraging its expertise in weaving technology, product diversification capabilities, and long-standing presence in the local market, USMANTEX has grown into one of Indonesia's most representative weaving companies. USMANTEX is actively promoting the transformation of its factory towards a more efficient and standardized operating model. In 2024, during the launch of a new expansion plan, USMANTEX faced practical challenges in warp beam storage, loading, and handling. SUNTECH customized a smart warp beam storage solution for USMANTEX, successfully achieving vertical storage and orderly management of warp beams in a limited space of only about 5 meters wide, helping the client complete a crucial upgrade of its warehousing model. This series of collaborations marks a significant step for USMANTEX on its path towards production automation and factory management modernization.

SUNTECH consistently adheres to a customer-centric approach. Throughout the entire collaboration process, we highly valued USMANTEX's core demands for "maximum space utilization," "equipment safety," and "European quality standards." Through multiple drawing revisions, solution validations, and frequent communication with our local agent, we ensured that the equipment truly fit their actual production environment. The beam stacker and electric warp beam trolley have been operating stably since their deployment. USMANTEX gave positive feedback on SUNTECH's professional performance in project delivery, commissioning support, and the local service team, further strengthening the trust between the two parties and laying a solid foundation for deeper and more comprehensive future collaborations.
Challenges & Why SUNTECH
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SUNTECH Solutions to Help Out
Automated Textile Material Storage Solutions
 
Addressing USMANTEX's lack of a storage system, chaotic ground stacking of warp beams, and extremely limited space, SUNTECH customized an intelligent warp beam storage solution. This solution helped the client achieve a fundamental transformation in warp beam storage, from "disorganized stacking" to "systematic management." Within the existing limited space of only about 5 meters wide, the SUNTECH team conducted multiple rounds of on-site data analysis and structural adjustments, ultimately adopting a vertical storage solution. This solution concentrates the warp beams, which previously occupied a large amount of floor space, into a centralized storage system. This solution effectively differentiates warp beams of different widths and specifications, avoiding retrieval difficulties and surface damage risks caused by mixed storage. The warp beam storage area is expected to be reduced by approximately 60%, effectively protecting the quality stability of high-standard export fabrics.

In the warp beam handling process, USMANTEX's existing equipment was unable to support current and future production needs, particularly in terms of handling heavy warp beams, safety, and efficiency. SUNTECH provided a new generation of Electric Warp Beam Trolleys to replace the old equipment and support expansion plans. The design was reinforced specifically for the heavy warp beams commonly used by USMANTEX, with comprehensive upgrades in structural stability, drive system response, and operational safety.
 
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Reviews from PT USMANJAYA MEKAR TEXTILE INDUSTRY 
PT USMANJAYA MEKAR TEXTILE INDUSTRY expressed their gratitude to SUNTECH and its partners for their invaluable support
"
SUNTECH provided professional solutions, their local service team was very responsible, and we were very satisfied with the safety and quality of the equipment.
-- Mr. Wilson
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