Fabric inspection is an integral part of the textile production process, which involves examining finished fabric to ensure quality standards are met. Grey fabric inspection, in particular, is crucial and is typically conducted using national or industry standards. This involves visually inspecting the fabric for yarn and weave defects and making appropriate markings to indicate repairable and non-repairable issues, as well as tracking cumulative and one-time reductions. Timely detection of defects is essential to ensure timely repairs.
However, traditional manual fabric inspection is a costly and time-consuming process. An inspector can only detect a limited number of defects per hour, and beyond this range, there is a risk of missed inspections and misjudgments. Moreover, the process requires a significant amount of labor, including cloth inspectors, repairers, and sampling personnel, resulting in high labor costs. Additionally, manual fabric inspection demands a high level of technical expertise and visual acuity from inspectors, which can lead to eye fatigue and increased risk of occupational diseases.
Technical Analysis of ST-THhinkor(AI Automated Visual Inspection System)
SUNTECH AI Automated Visual Inspection System, also called ST-Thinkor, boasts a comprehensive suite of advanced technologies that allow it to accurately identify a wide array of textile defects, ranging from broken ends and filling to knots, holes, dirt, fuzziness, weft shrinkage, and beyond. With its unparalleled ability to detect any type of irregularity, this state-of-the-art solution ensures optimal production quality and enhanced customer satisfaction.
1. Inspection Accuracy:
Our system achieves an impressive accuracy of 0.1mm, which can be customized to fit your specific requirements. This means you can rest easy knowing that even the tiniest flaws won't escape our advanced detection mechanisms.
2. Reached Detection Rate:
Conventionally, inspecting fabric defects manually can only make the defects detection rate 90% highest, while our AI Automated Visual Inspection System achieves a 95% defects detection rate, with continuous learning capabilities enabling it to enhance its defect identification processes and optimize flaw detection, giving you the ultimate in quality control.
3. The Most Inspection Speed:
Typically, the inspecting speed actually depends on the machine types our system applied and the camera numbers, and the normal inspecting speed of a natural person can be reached to 10-15m per min, however, at ST-Thinkor AI AutomatedVisual Inspection System, customers can choose the perfect cloth inspection speed to suit their needs. Our system is equipped with state-of-the-art 50-megapixel high-speed cameras that offer exceptional imaging capabilities, enabling fully automated inspections at speeds of up to 150 mm/min. Plus, with 24-hour real-time monitoring, you can be sure that every inch of your fabric is thoroughly inspected.
4. Equipped Cameras Quantity:
We equip a corresponding number of high-speed cameras according to the fabric width and the required inspection accuracy. For instance, a 1.5m width fabric can be covered by four high-speed cameras, achieving a fully automatic inspection with an accuracy of 0.4mm at a speed of 60m/min. And the more cameras you add, the higher the inspection speed and accuracy you can achieve!
5. Defects Reporting Management & Reporting Data:
Our centralized management system allows for the convenient saving and tracing of defect reports. The system's advanced information-sharing functions enable you to acquire data from various detection systems via a central computer, ensuring accurate and timely reporting. Essential details such as the type of defect, defect score, coordinates, and their corresponding location on the defect map are included in the report, along with comprehensive information about the fabric roll, such as production date, fabric type, length, width, and the responsible person.
6. ERP/Mess Communication:
Our system boasts seamless integration with top-tier factory management software, including ERP and MESS. This means you get comprehensive management tools that allow for the easy display of coordinates and defect images. By incorporating this data into a fabric defects map, our product optimizes cutting and enhances overall performance, making it the perfect choice for any textile production line.
SUNTECH Textile Machinery stands out as a preeminent manufacturer of textile machinery that blends innovation with optimization, streamlining the production process and elevating efficiency. Firmly committed to quality, innovation, and customer satisfaction, SUNTECH Textile Machinery has cemented its status as a reputable brand in the textile industry, presenting a diverse assortment of cutting-edge solutions that cater to the needs of a broad range of clients. From advanced fabric inspection and packaging systems to high-speed weaving machines, SUNTECH Textile Machinery’s comprehensive portfolio of state-of-the-art equipment equips textile manufacturers with the tools to enhance productivity, reduce costs, and remain competitive in the dynamic marketplace of today. Experience the full potential of SUNTECH Textile Machinery and take your textile production to the next level.
